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AISTech 2010

 


 

WADECO Single Point Level Detectors

WADECO offers a line of single point level detectors for less demanding applications.  But don't think that means that these units can't do the job.  They are handy, inexpensive devices that can handle a myriad of level detection applications.  The instruments are ruggedly constructed.  Their patented technology means they are unaffected by heavy dust, airborne particles, smoke, vapor, flames, rain and snow.

They require no contact with the target and therefore there is virtually no wear and tear and zero maintenance.  And the units have no moving parts.

 

The standard model (MWS-ST/SR-11)

GENERAL

  In the pursuit of excellence, WADECO's latest Microwave Level Switch, model number MWS-ST/SR-11, has an operating range of up to 100m. It incorporates two decades of experience and refined microwave engineering techniques. The result is a high quality, reliable sensor for non-contact single point level detection.

The MWS-ST/SR type Single Point Level Switch consists of a transmitter (MWS-ST) and a receiver (MWS-SR), installed face to face. The transmitter emits a microwave beam which is received by the receiver: an output relay is released when the beam is obstructed.

This microwave switch is best suited for level sensing in harsh environments and such locations where the sensing surfaces are likely to become dirty or covered with ash, dust or other material buildup. The ability of microwaves to penetrate such substances on the sensing surfaces makes this type of sensor of the best choice for single point level detection.

Highly reliable and zero maintenance, this sensor is an ideal replacement for contact type sensors such as paddle and float switches, capacitance sensors and tuning forks.
STANDARD SINGLE POINT DETECTOR  

 

COMMON APPLICATIONS

Some of the more common applications for this sensor include:

  • Refuse in waste disposal/garbage bins.
  • Minerals/ore/granules/grain in dry bulk hoppers
  • Liquid storage tanks,
  • Ash/slag levels in incinerators,
  • Hot product bunkers,
  • Vehicle position detection,
  • Plugged chute detection,
  • Material flow control in feeder chutes.

SPECIAL FEATURES

  1. UNAFFECTED BY ADVERSE CONDITIONS
    • Microwaves are unaffected by temperature, flames, heavy vapor/smoke, airborne particles or dirt buildup on the antenna head
    • Designed for industrial use
  2. NON-CONTACT, NONINVASIVE & NON-INTRUSIVE
    • All WADECO's Microwave Level Sensors are non-contact, which means longer life span
    • Noninvasive mounting is possible by installing detecting windows on either side of the vessel. The windows should be made of a nonconductive material, such as glass, ceramic or plastic, through which microwaves easily pass
  3. SOLID STATE RELIABILITY
    • No moving parts means no mechanical failure.
    • Low maintenance
    •  Increased life span.
  4. HIGH ADAPTABILITY
    • Sensors may be fitted with a variety of standard flanges, waveguide extensions, stainless steel sensing heads and other accessories to allow for use in high temperature/high pressure and other such adverse environments
    • Power supply may be modified upon request (i.e. AC 100V/110V/200V/230/240V, DC 24V )
  5. COMPACT, PORTABLE, SIMPLE TO INSTALL & OPERATE
    • Transmitter and receiver operate independent of each other with built-in amplifiers, thus eliminating the need to connect the transmitter and receiver to a separate controller

 

 
Features:

  • 100m Range with a 27mm antenna

  • Selectable detection mode

  • On delay time

  • Simple beam alignment

  • Unaffected adverse environments

  • Light weight and compact

 

Click here to download a copy of the MWS-ST-SR-11 Brochure

Click here to see examples of typical Single Point Level Detector Applications

Click here to request additional information

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The deluxe model (MWS-ST/SR-2)

GENERAL

   The MWS-ST/SR-2 is the 'Deluxe' version of the MWS-ST/SR-11 type level switch. Loaded with extra features such as a 15 LED indicator array on the receiver (shown above) for simple, once-touch, visual sensitivity adjustment, this sensor is without doubt the best of its kind ever developed.

The MWS-ST/SR-2 type microwave sensor is a level switch consisting of a transmitter (MWS-ST-2) and a receiver (MWS-SR-2) installed face-to-face. The transmitter emits a continuous, low power microwave beam towards the receiver and an output relay is released when the beam is obstructed.
The sensor has wide application across all areas of industry where highly reliable, non-contact level detection is required.

The sensor is generally used for process control by monitoring presence/absence of product, flow/no flow conditions and point level detection in bins and silos. The sensor may also be used as a proximity switch for detection of vehicles such as dump trucks and rail cars.
DELUXE SINGLE POINT DETECTOR   

 

COMMON APPLICATIONS

Some of the more common applications for this sensor include:

  • Refuse in waste disposal/garbage bins.
  • Minerals/ore/granules/grain in dry bulk hoppers
  • Liquid storage tanks,
  • Ash/slag levels in incinerators,
  • Hot product bunkers,
  • Vehicle position detection,
  • Plugged chute detection,
  • Material flow control in feeder chutes.

STANDARD FEATURES

100m Range with heterodyne detection
Approx. 100m range with a Ø27mm antenna, thanks to the Heterodyne detection method.

High penetration
Easily penetrates process buildup on antenna, firebrick, refractory etc., thanks to the increased operating range.

Unaffected by adverse environments

The sensor is unaffected by surface contaminants, flames, steam, vapor or airborne particles.

Simple beam alignment
Easy initial beam alignment at installation, thanks to the wide beam angle.

Selectable detection mode
Either broken beam (BLOCK) or unbroken beam (UNBLOCK) detection method may be selected.

On delay time rheostat
On delay time, adjustable 0.1~10secs., prevents instantaneous detection of falling material whist filling.

DELUXE FEATURES

15 LED indicator bank
A 15 LED indicator array displays the received power level and the sensitivity-set-point, allowing for visual sensitivity adjustment and maintenance.

No set-to-set interference
Four channels are available, selectable by rotary switch, eliminating set-to-set interference.

Analog output (optional)
The received power level may be output as a 4 ~ 20mA analog signal.

Inspection window (optional)
The received power level and the sensitivity-set-point are easily seen, without removing the controller cover.

High speed static relay (optional)
5msec response time static relay

 

Features:

  • All the features of the standard model plus

  • 15 LED Received Power Indicator

  • Four operating channels

  • Optional analog output

  • Optional window in cover

  • Optional high speed static relay

 

Click here to download a copy of the MWS-ST-SR-2 Brochure

Click here to see examples of typical Single Point Level Detector Applications

Click here to request additional information

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Typical Signal Point Level Detector Applications

High Point and Low Point Measurement in a Hopper

 

Vehicle Positioning for Dust Suppression in Mines

 

Special Extension Kits are Available for High Temperature Applications

 

Typical High Temperature Tank Installation

Click here to download a copy of the MWS-ST-SR-11 Brochure

Click here to download a copy of the MWS-ST-SR-2 Brochure

Click here to request additional information

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News

 

News in 2010

 

MPE-US will be exhibiting at the AISTech Show in Pittsburgh  Drop by and say "hello" at booth 2425..

 

Continued with EMLI III Trials at several plants in North America